Views: 75 Author: Site Editor Publish Time: 2026-07-02 Origin: Site
Recently, our company, relying on its profound experience in industrial packaging design and manufacturing, successfully customized and developed a high-standard metal turnover storage rack for car Windows for a Slovakian car sunroof manufacturer. At present, this batch of products has been successfully delivered to the supplier's factory in Changchun, China and the head office in Slovakia. Now, let's take a detailed look at this storage rack.
In view of the large size and irregular shape of the skylight assembly, our engineering team conducted multiple rounds of 3D simulations and on-site measurements, and finally determined the storage solution of "single-layer single-piece, vertical stacking".
Each storage rack is meticulously designed with 9 storage units, which not only ensures that the quantity for a single turnover meets the production line's rhythm requirements but also strictly controls the overall height and weight, guaranteeing the safety and convenience of forklift operations.
The interior adopts an adjustable support structure, which can perfectly adapt to the contours of different models of skylights, avoiding the space waste caused by traditional flat stacking. Compared with ordinary pallets, the utilization rate of storage space is significantly improved.
Industrial environments are often accompanied by high loads and complex climatic conditions. The durability of storage racks is one of the most concerned indicators for customers.
The main structure is entirely made of high-quality carbon structural steel Q235 in accordance with national standards. This steel features excellent welding performance and plasticity, capable of withstanding the concentrated load brought by the sunroof assembly. Even in the event of a minor collision during full-load transportation, it is less likely to experience structural fracture or permanent deformation.
Considering that this storage rack will be transported to Europe by sea and may face salt spray corrosion and chemical erosion in the workshop, we have carried out strict hot-dip galvanizing treatment on all steel components. Compared with ordinary spraying, the galvanized layer is thicker and has stronger adhesion. It not only presents a silver-white metallic luster with a rich texture on the surface, but also has excellent anti-rust and anti-corrosion capabilities, significantly extending the full life cycle service life of the storage rack.
The edges of the sunroof glass are extremely fragile. Any slight metal contact can cause chipping or scratches, resulting in costly scrapping losses. For this reason, we have made great efforts in the details of protection:
Each layer of storage is designed with high-density foamed rubber padding. It has excellent compression and resilience performance. It can not only effectively buffer the vibration during transportation, but also increase friction and suction, preventing the sunroof from shifting and sliding when braking suddenly or turning.
The padding completely wraps around the metal edges and corners that might come into contact with the sunroof, achieving a "soft landing" storage experience.
In actual front-line operations, the picking efficiency of workers directly affects production efficiency.
This storage rack breaks the limitation of single-sided operation of traditional material racks and is designed with a door structure that can be opened in both front and back directions. Whether the material racks are placed against the wall or in the middle of the assembly line, workers can choose the most convenient side for storage and retrieval, greatly reducing unnecessary actions such as bending over or leaning over, and lowering the labor intensity.
The door body opens and closes smoothly and is equipped with a positioning function to prevent accidental opening during the movement of forklifts, balancing flexibility and safety.
The successful delivery of this project is not only a sale of products, but also an upgrade of cross-border supply chain services.
Changchun Base: As a core supporting area for major automakers such as FAW-Volkswagen, Changchun has extremely high requirements for the packaging standards of components. Our material racks have withstood the test of high-intensity turnover here and received high praise from on-site management personnel.
The Slovak headquarters: The products sent to the European headquarters strictly follow the relevant industrial safety standards of the European Union. From packaging reinforcement to the optimization of the container loading plan, we ensure that this batch of tooling and equipment can still be put into use intact after crossing the ocean.
From the design of the drawings to the final product, this car sunroof storage rack embodies our dedication to craftsmanship and our profound understanding of customer needs. In the future, we will continue to uphold the concept of "Precision manufacturing, serving the world", providing more automotive customers with tailor-made logistics packaging solutions, and helping China's automotive industry keep pace with the world.
