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Colour-Coded PP Corrugated Sheets for Auto Parts Loops
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Colour-Coded PP Corrugated Sheets for Auto Parts Loops

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On a busy plant floor, colour carries information faster than any label. Our PP corrugated sheets are produced in custom-matched colours so loops manage themselves visually: supplier A runs blue, supplier B green, warranty returns yellow, export crates grey. Colours are compounded into the polymer - not printed on - so they stay consistent batch after batch, and every panel, divider and liner in your fleet can be read at a glance by anyone on the line.
Product Description

Walk down any automotive assembly aisle and the packaging tells you where every container belongs before anyone scans a label. Colour does that work silently. Our colour-coded PP corrugated sheets put that visual system into the container wall itself, so lanes, lines and part families separate at a glance instead of through constant label inspection.

We match colours to your standard rather than forcing you onto a stock palette. Send a Pantone reference or a swatch cut from an existing container and we blend it into the polypropylene core using colour masterbatch at extrusion. Because pigment runs through the sheet instead of sitting on the surface, the shade survives scuffs, damp conditions and years of handling.

Consistency is where colour-coding projects usually fail. A slightly different blue reads as a different lane to a forklift driver, so batch-to-batch shade drift quietly breaks the whole system. We record the masterbatch formulation and extrusion settings for every customer shade, which lets repeat orders match the original standard months later.

In automotive plants the sheets most often mark supplier lanes at receiving docks, separate kit families on line-side racks, and identify ownership inside returnable container pools before assets leave the site. One colour per supplier or per part family is usually enough; the discipline matters more than the number of shades.

Colour complements scanning rather than replacing it. Barcodes and RFID labels adhere normally to the sheet surface, and printed labels stay readable, so WMS workflows run unchanged. The colour adds a glance-level check that the right container reached the right station, and it becomes the fallback whenever a label is torn, scuffed or missing.

Physical counts and audits speed up for the same reason. A misplaced container stands out as a colour break in the row, so corrections happen in seconds instead of waiting for the next cycle count to surface the error.

Structurally nothing changes with colour. Sheet thickness, flute direction, load performance and die-cut geometry all follow the same specifications as our standard sheets, so existing die-cut liners can switch to colour-coded versions without new tooling.

Custom shades are practical at production volumes and available in modest quantities for pilot loops. Most customers trial two or three candidate colours on one lane first, then roll the coding out across the plant once the rules settle.

If your plant already runs a lane or line colour standard, send it with your sheet dimensions. We will return samples matched to that standard so the trial starts from your rules, not ours.

Product data parameters
Material
Polypropylene (PP) hollow sheet
corrugated plastic (Coroplast/Corflute/Danpla)
Thickness
2 – 12 mm (custom up to 14 mm)
Weight (GSM)
250 – 3500 g/m²
Max Width
up to 2300 – 2600 mm (standard 1220 mm)
Structure
Twin-wall hollow
corrugated fluted
Colour
White
Black
Blue
Green
Yellow
Red
Gray
Transparent
Pantone custom
Surface Treatment
Corona treated ≥46 dyne/cm (printable)
ESD
conductive
UV-stabilized
fire-rated options
Service Temperature
−20 °C ~ +60 °C
Water Absorption
< 0.01%
Recyclability
100% recyclable PP
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  zjgfhwm@zjgfenghui.cn
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