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Most scuffed parts are not hit; they are rubbed. Two castings ride the same tote for forty kilometres of shuttle road, work loose by a few millimetres each trip, and arrive with polished wear marks that cost more to remove than the ride cost to run. Divider inserts attack the problem directly: give every part its own cell and nothing can touch.
Divider geometry follows the part mix
Slotted cards cross into a grid for cubic parts, waved walls cradle cylindrical shafts, and U-channels hold long profiles end to end. Cell sizes are set from the actual part envelope plus a couple of millimetres of slack, tight enough to stop drift in a pothole, loose enough for one-handed loading at line speed.
Layers stack inside one container
Where a tote once held a single loose layer of parts, divider sets build two or three stable layers in the same footprint. Density per trip goes up, return freight per part goes down, and pickers stop digging: the top layer lifts out and the next one is already presented.
Standard divider formats
DV 433: 433 x 315 mm set for 600 x 400 totes, 3-5 cells per layer, 30 mm wall, Shore C 45.
DV 604: 600 x 400 mm set for 800 x 600 containers, up to 12 cells, 40 mm wall, Shore C 45.
DV 865: 860 x 650 mm set for full-size pallet boxes, layered or single depth, 50 mm wall, Shore C 50.
DV-S: waved shaft dividers cut to your diameter range, 60-160 mm.
Closed-cell, wipe and go
Cross-linked EVA does not absorb water or oil, so dividers wipe down between shifts without swelling. Edges are sealed against fibre shed, hardness runs from Shore C 30 for finished faces up to C 60 for rough castings, and an anti-static compound is available for electronic subassemblies.
From part list to running set
Send the tote model, the part list and rough annual volumes. We return a cell layout drawing with a per-set price, cut a prototype set for a loading trial, and adjust slot spacing before the production batch, so the set fits the way your line actually loads it.
Tell us which parts are rubbing today, and we will quote a divider set that ends it.
