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Sealed storage cases earn their keep only when the inside is as disciplined as the outside. A well-cut EVA liner turns a generic case into a fixed home for every instrument, so nothing drifts during transport and nothing has to be recounted at the point of use.
Cavities drawn from your instrument list
We start from the device list, not from a foam blank. Each instrument is drawn or scanned, nesting depth is matched to handle geometry, and finger notches are added where staff actually grip. The result loads in one motion and lifts out in one motion, which matters at the end of a long shift.
Closed-cell surface, wipe-down loop
Cross-linked EVA is closed cell, so disinfectant stays on the surface instead of wicking into the material. Liners tolerate alcohol-based wipes and mild quaternary solutions, dry quickly and do not shed fibres onto optical or threaded surfaces. For shared case pools, one liner survives hundreds of wipe-down cycles without crumbling.
Hardness matched to the load
MC 45: Shore C 45, 60 kg/m3, 20 mm sheet, for heavier stainless sets.
MC 30: Shore C 30, 45 kg/m3, 15 mm sheet, for mixed instrument and consumable kits.
MC 60: Shore C 60, 90 kg/m3, 25 mm sheet, for diagnostic devices with displays and connectors.
All grades keep flexibility down to -20 C for cold-chain carts and pass UL 94 HB as standard.
Cutting and revision
Water-jet and die-cutting both run in-house. Prototype liners are cut from CAD files within five working days; when an instrument list changes, we recut only the affected cavities and ship an updated liner without restarting the whole case programme.
Kit documentation
Each liner ships with a material data sheet and a cavity map, so biomedical teams can verify what is inside every case before it enters a sterile service department.
Send us your instrument list and case inner dimensions, and we will return a cavity proposal, foam grade recommendation and unit price within three working days.
