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Foam-Lined Hollow Board Containers for Automotive Parts – Lightweight, Reusable & Custom-Fit Protection
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Foam-lined hollow boards for automotive parts.

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Foam-lined hollow boards for automotive parts. Foam-lined hollow boards for automotive parts.
Foam-lined hollow boards for automotive parts. Foam-lined hollow boards for automotive parts.
Foam-lined hollow boards for automotive parts. Foam-lined hollow boards for automotive parts.
Foam-lined hollow boards for automotive parts. Foam-lined hollow boards for automotive parts.
Foam-lined hollow boards for automotive parts. Foam-lined hollow boards for automotive parts.

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Foam-Lined Hollow Board Containers for Automotive Parts – Lightweight, Reusable & Custom-Fit Protection

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Combining the structural efficiency of PP hollow boards with precision-cut EPE foam inserts, our custom containers deliver superior scratch and vibration protection for sensitive automotive components—while being lightweight, stackable, and fully reusable in closed-loop logistics.
  • plastic

  • TOYOE

Product Description


Industrial packaging and storage containers

Custom injection molded container



Why This Solution?

Automotive parts like sensors, ECUs, dashboards, and lighting modules are:
  • Easily scratched or damaged by movement

  • Sensitive to vibration during transit

  • Often shipped via JIT/JIS systems requiring reliable, returnable packaging

Standard cardboard or rigid plastic bins fall short. Our foam-lined hollow board system


1. Dual-Layer Protection System

  • Outer shell: PP hollow board (also called polypropylene corrugated sheet) – lightweight, water-resistant, and durable

  • Inner lining: Custom-molded EPE (pearl foam) or EPP inserts – cradles each part to prevent contact, abrasion, and shock

  • Optional anti-static foam for electronic components (resistivity: 10⁶–10⁹ Ω)



2. Modular & Space-Efficient Design

  • Foldable or nestable when empty → saves up to 60% return transport volume

  • Stackable with interlocking edges → stable in racking and during transit

  • Compatible with standard pallet sizes (1200×1000mm, 1200×800mm, etc.)



3. Reusable & Sustainable

  • Designed for 100+ reuse cycles in closed-loop supply chains

  • Made from 100% recyclable PP + EPE (no wood, no EPS foam peanuts)

  • Reduces packaging waste and disposal costs vs. single-use alternatives


4. Fully Customizable

  • Cavity shape tailored to your part geometry (via CAD/CNC)

  • Available in multiple wall thicknesses (3mm–10mm hollow board)

  • Branding options: printed logos, part numbers, barcodes, or color coding


5. Cost-Effective Logistics

  • Lighter than plastic totes → lower shipping costs

  • No need for additional dunnage or wrapping

  • Faster loading/unloading on assembly lines

Metal material rack + polyurethane lining Metal box + black blister inner lining Blue hollow board +EPP foam


Green plastic box +EPP foam inner lining



ISO-compliant custom automotive part inserts prevent transit damage, reducing defects & recalls. Strict safety standards and material certifications guarantee their dependability.



Branded inserts (client logos, colors, labels) boost brand visibility. Tailored to part specs & visual branding, they improve supply chain recognition. High-quality materials ensure durability & a polished look, turning packaging into automotive businesses’ promotional assets.

Metal material rack for automotive parts + polyurethane inner lining

Product data parameters
Outer Material
Polypropylene (PP) hollow board
3–10 mm thick
Inner Liner
EPE (standard)
EPP (high-resilience)
or anti-static EPE
Load Capacity
Up to 30 kg per layer (stackable up to 4 layers)
Temperature Range
-20°C to +80°C
Colours
White
black
gray
blue
or custom (Pantone match)
Certifications
RoHS
REACH
ISO 9001; anti-static options meet ANSI/ESD S20.20
Production Lead Time
7–14 days
Sample
Free sample available (freight collect)
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   +86-512-55391251 / +86-18901563989
  zjgfhwm@zjgfenghui.cn
   No. 5 Zhaofeng East Ring Road, Leyu Town, Zhangjiagang City, Jiangsu Province
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