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Mazda Custom Racks Enable Versatile Automotive Parts Storage.
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Mazda Custom Racks Enable Versatile Automotive Parts Storage.

The weather-resistant metal frame enables the transportation of heavy components without packaging. The modular design is suitable for products of multiple specifications. The reuse rate of the main structure reaches 85%, and the comprehensive logistics cost is reduced by 35%. The entire process complies with the requirements of the IATF 16949 quality management system
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  • Metal

  • TOYOE

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This solution uses special weather-resistant metals to construct the equipment base. Through enhanced anti-corrosion coatings and structural optimization design, it can directly face open-air working environments, enabling the transportation of heavy components without wooden or plastic packaging, significantly reducing the consumption of packaging materials.

Its core innovation lies in the modular cabin system with standardized interfaces. By quickly replacing functional units of different specifications, the external frame maintains 85% structural component universality, and only 20% of the internal components need to be adjusted to adapt to the mixed-line production of multiple models of products.

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It has been verified in practice that this system has reduced the transportation packaging cost of a single product by 38%, increased the utilization rate of warehouse space by 42%, strictly connected the full-process quality control with the IATF 16949 standard of the automotive industry, established a closed-loop traceability mechanism from raw material entry to finished product delivery, and ensured that the quality stability reached 99.97%.


The modular architecture also supports flexible production expansion. Enterprises can flexibly configure production line modules according to order fluctuations, and the equipment investment payback period is shortened to within 18 months.

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