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Plastic Pallet Boxes with Thermoformed Liners for Custom Auto Parts
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Pallet Box with Thermoformed Liners

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Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners
Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners
Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners
Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners
Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners
Pallet Box with Thermoformed Liners Pallet Box with Thermoformed Liners

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Plastic Pallet Boxes with Thermoformed Liners for Custom Auto Parts

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PBL/IBC: a unitized industrial packaging system integrating a standard pallet base, rigid outer box, and custom-contoured cushioning liners into a “rigid exterior, flexible interior” unit for integrated protection and streamlined logistics.
Product Description

Main products of industrial storage containers


Why Choose Our Pallet Box lining?

pallet box lining

 pallet box lining solution

Customised combination packaging solutions
Widely adopted for inter-factory transfers and exports of high-value, sensitive goods—including automotive components, precision electronics, new-energy batteries, and medical devices—this solution is particularly suited to closed-loop and milk-run supply chains, as well as sectors with stringent hygiene and protection requirements, such as fresh-produce cold chains and aerospace.







Dual protection—outer stacking resistance and inner precision cushioning—cuts transit damage. A standard pallet interface connects with forklifts, AGVs, and automation for better handling and space use. Reusable and liner-replaceable, it cuts waste and lifetime cost vs. disposables, and adds RFID/barcode tracking for digital supply chains.

Containers for storing the inner packaging of specific products

Packaging of plastic pallet boxes with honeycomb panel liners and dividers






Tooling outlays make low-volume runs unviable; rigid, non-nesting builds add costly return freight; divergent vendor specs prevent pooled circulation; degraded/soiled liners require extensive clean-test-service routines—supply chain coordination harder than disposables.


Group photo at the exhibition


This photo captures our company's group photo with esteemed Indonesian guests at the prestigious 2025 Indonesia Industrial Exhibition, where we had the honor of showcasing our products and services.

 Photos from the exhibition site


Product data parameters
Material Options
PP Hollow Sheet
EPE Foam
EPP Molded Foam
Honeycomb Board
XPE
Corrugated Cardboard (coated)
Density
PP: 250–3500 g/m²
EPE: 18–45 kg/m³
EPP: 20–60 kg/m³
Honeycomb: 80–400 g/m²
Thickness
PP: 2–12 mm
EPE: 1–50 mm
EPP: 10–100 mm
Honeycomb: 6–50 mm
Custom Size Range
Inner L × W: 400×300 – 1800×1400 mm (match standard pallet box inner dims)
Structure Type
Flat divider
Layer pad
Fitted insert
Corner protector
U-channel liner
Compression Strength
PP ≥ 150 kPa
EPE ≥ 90 kPa
EPP ≥ 200 kPa
Honeycomb ≥ 500 kPa
Cushioning Performance
EPE/EPP: ≥ 90% recovery after 50% compression; PP/Honeycomb: rigid support
Temperature Resistance
PP: −20~+60 °C
EPE/XPE: −40~+70 °C
EPP: −40~+120 °C
Honeycomb: −30~+70 °C
Surface Treatment
Anti-static ESD (10⁶–10¹¹ Ω)
Conductive
UV-stabilized
PE-film laminated
Printed logo
Recyclability & Lifecycle
All materials recyclable (PP #5/PE #4)
Reusable 200+ cycles vs cardboard single-use
Product Catalogue
download TOYOE Boxes Catalog.pdf

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   +86-512-55391251 / +86-18901563989
  zjgfhwm@zjgfenghui.cn
   No. 5 Zhaofeng East Ring Road, Leyu Town, Zhangjiagang City, Jiangsu Province
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