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TOYOE
By implementing the full life cycle material engineering, the usage of virgin plastic was successfully reduced by 42% while ensuring that the dynamic load bearing capacity reached the industry standard of 800kg. |
The R&D team applied bionics principles and integrated a honeycomb-shaped reinforcing rib structure into the base design, increasing the unit mass bending strength by three times. The reusable PP sleeves adopt the gradient wall thickness technology, achieving a 15% material reduction while ensuring stacking stability.
It is worth noting that this solution has passed the EU ROHS environmental protection certification. The recycling and reuse rate of HDPE components reaches 98%, and the degradation cycle of PP sleeves is shortened by 70% compared with traditional materials.
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In the practical application of a certain multinational automotive company, this modular pallet box has demonstrated outstanding performance: the standard box type can be compatible with 16 different specifications of automotive parts, and the empty box folding ratio reaches 5:1, increasing the utilization rate of warehouse space by 65%. | |
Life cycle cost analysis shows that compared with traditional wooden packaging, its total cost of ownership (TCO) over five years has decreased by 38%, while the damage rate index has dropped from 2.3% to 0.15%. | |
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By implementing the full life cycle material engineering, the usage of virgin plastic was successfully reduced by 42% while ensuring that the dynamic load bearing capacity reached the industry standard of 800kg. |
The R&D team applied bionics principles and integrated a honeycomb-shaped reinforcing rib structure into the base design, increasing the unit mass bending strength by three times. The reusable PP sleeves adopt the gradient wall thickness technology, achieving a 15% material reduction while ensuring stacking stability.
It is worth noting that this solution has passed the EU ROHS environmental protection certification. The recycling and reuse rate of HDPE components reaches 98%, and the degradation cycle of PP sleeves is shortened by 70% compared with traditional materials.
![]() | ![]() | ![]() |
In the practical application of a certain multinational automotive company, this modular pallet box has demonstrated outstanding performance: the standard box type can be compatible with 16 different specifications of automotive parts, and the empty box folding ratio reaches 5:1, increasing the utilization rate of warehouse space by 65%. | |
Life cycle cost analysis shows that compared with traditional wooden packaging, its total cost of ownership (TCO) over five years has decreased by 38%, while the damage rate index has dropped from 2.3% to 0.15%. | |
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